Gloss
is defined as the amount of light that is reflected off a surface. The rating
used for gloss is based on how much light is reflected at different angles and
the degree of light that is scattered. Parts with high gloss reflect the
majority of light with very low scatter. Low gloss is low reflection at
differing angles with large scatter. The correct amount of gloss is determined
by the requirements of the end-use application. Here are some causes and
solutions below for gloss of plastic injection parts.
Cold
melt temperatures provide low gloss on untextured surfaces. Solutions: If
higher gloss is needed, processing at higher temperatures is needed. In some
cases, too hot a melt temperature can also cause low gloss. In this case,
additives that are mixed in with the base resin, such as plasticizers or some
flame retardants, can bloom on the surface. Reducing the melt temperature may
help in this situation.
Low
packing pressure is another cause of low gloss, since the plastic material is
not fully packed onto the cavity surface and does not replicate the surface.
Solutions: Increasing pack pressure will allow the melt to pick up all the
details of the mold cavity.
Injection
speeds that are too slow will reduce the gloss on the surface since these also
may cause the melt not to replicate the mold surface. Solutions: Increasing
injection speed will raise the melt temperature and pack out the part.
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